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The grinding process largely influences particle size distribution and the resulting flow properties. Roller refiners – if operated at optimal settings – tend to produce wider, bi- or multimodal distributions, higher package densities and lower viscosities at high shear rates.
Using a high-quality chocolate refiner, such kakım a chocolate refiner conche or a chocolate refiner ball refiner, kişi also help to create a smoother texture and more consistent flavor. For more information about refiners, do not hesitate to contact us. We are glad to help you find the best solution for you. But first, we dive into the basics: What is a chocolate refiner?
If you want to make modern smooth chocolate there is just no way around getting a melanger. It's the one bit of macun there is just no getting around.
One of the most common issues that you birli chocolate makers face is grainy chocolate or chocolate with specks. These issues can be caused by a variety of factors, such as grainy ingredients or untempered chocolate. To avoid these issues, it’s essential to use the finest ingredients possible and to temper the chocolate properly.
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Physically measurable properties of chocolate masses, like flow attributes or hardness, are correlated to sensory perceptions such birli snap, hardness, melting and the like. So in terms of texture it is possible to predict quality by measurements and thus to compare alternative technologies. This is much more difficult in terms of flavour. Of course white, milk and dark masses – ideally to be produced on the same equipment – taste different.
The fundamental advantage over batch conches is that fully continuous lines are established. On the other hand side a minimal throughput of 1,250kg/h is required over a longer time, so the process is derece suitable for frequent recipe change or smaller companies.
Optimal taste: The refining process helps to develop the chocolate’s flavor and remove any unwanted flavors or odors.
The perfect mixture is achieved by the system of stirrers, maden balls – metallic spheres with the temperature control and the pump, which allows to recirculate and to repeat the process for several times until the mass becomes even.
The process of obtaining a great quality chocolate, nut paste and others is possible with Vulcanotec lines of machines. CHOCOLATE PREPARATION MIXER One of the most important stages in this process is to refine the mass that was left after the Cocoa Pre Grinder.
Recently, Bühler seems to have followed a similar strategy. For compounds the company offers a ball mill solution called SmartChoc™ with a horizontal ball mill and a shear mixer.
It consists of a double-jacket cylinder with serrated internal surface. Spring-loaded scrapers break the particles during rotation; volatile water and flavours are removed by ventilation and heating.
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